Irresistible BBQ Pulled Pork Grilled Cheese: The Ultimate Comfort Food & Leftover Transformation
Imagine sinking your teeth into a sandwich where buttery, crispy sourdough bread encases tender, saucy pulled pork and a luscious layer of gooey melted cheese. This isn’t just any grilled cheese; it’s a culinary masterpiece that elevates humble leftovers into an unforgettable meal. The BBQ Pulled Pork Grilled Cheese sandwich is pure comfort food, an ingenious way to repurpose previously cooked pork into something so utterly delicious, you’ll want to make it again and again.

One of the most rewarding aspects of cooking is discovering how to repurpose leftovers. It brings a sense of accomplishment to transform a previous meal into something entirely new and exciting. This practice has become even more important to me as our “nest” has truly emptied. After years of preparing substantial meals for a bustling family of six, cooking for just two presents a unique and sometimes daunting challenge. Ironically, when the entire family gathers on Sundays, and I’m cooking for our now thirteen-member clan, I find it much easier than scaling down recipes for a smaller household. That’s where creative leftover solutions like this BBQ pulled pork grilled cheese truly shine, making meal planning both economical and endlessly delicious.

The Genesis of Flavor: Dr. Pepper BBQ Pulled Pork
These incredible grilled cheese sandwiches began their journey as my renowned Slow Cooker Dr. Pepper BBQ Pork. This effortless recipe has been a staple in my kitchen for years, delighting guests at dinners and tailgates alike. It involves slow-cooking a succulent pork loin roast or pork butt in a rich, homemade Dr. Pepper barbecue sauce until it’s fall-apart tender and bursting with flavor. Traditionally, this barbecue pork is served on soft hamburger or slider buns, making for a classic sandwich experience.
I adore this particular pulled pork recipe for several reasons. Firstly, its simplicity makes it incredibly accessible, even for novice cooks. Secondly, the taste is simply terrific – a perfect balance of sweet, smoky, and tangy notes, with a subtle hint of the Dr. Pepper adding an unexpected depth. Beyond its ease and deliciousness, it’s exceptionally versatile. Not only does it freeze beautifully, allowing you to prepare large batches and store for future meals, but it’s also ideal for repurposing. And of course, as a self-proclaimed grilled cheese sandwich enthusiast, combining this fantastic pulled pork with melted cheese and crispy bread was an absolute no-brainer. It was destined to become a new family favorite!

Why a Pulled Pork Grilled Cheese Sandwich is Pure Comfort
When you find yourself with leftover pulled pork, transforming it into a grilled cheese sandwich is undoubtedly one of the best ways to infuse it with exciting new life. This isn’t just a meal; it’s an experience that truly embodies the essence of ultimate comfort food. Imagine the satisfying crunch of perfectly crispy, buttery bread, yielding to a decadent layer of gooey melted cheese, and finally, the tender, savory barbecue pork mixture that ties all the flavors together. This symphony of textures and tastes results in a sandwich that feels genuinely special and indulgent, yet it’s incredibly simple and quick enough to prepare on any busy night of the week.
The beauty of this BBQ Pulled Pork Grilled Cheese lies in its ability to deliver complex flavors with minimal effort, especially when starting with already prepared pork. It’s a testament to how creative cooking can turn a simple ingredient into a star. If you adore these BBQ Pork Grilled Cheese Sandwiches and crave more barbecue-inspired goodness, be sure to explore some of my other popular recipes. You might love my Crockpot Hawaiian Chicken Sandwich recipe for a taste of the tropics, or these unique Smoked BBQ Hot Dogs & Kraut. For barbecue aficionados, don’t miss this comprehensive round up of recipes to make with a bottle of BBQ Sauce, offering endless inspiration for your next barbecue feast.
Building Your Perfect Dr. Pepper BBQ Pork Grilled Cheese
Grilled cheese sandwiches are a beloved classic on their own, but when you introduce tender, flavor-packed pulled pork, they ascend to an entirely new level of deliciousness. The harmonious blend of smoky barbecue sauce, succulent pork, and rich, gooey cheese creates an utterly irresistible combination. Selecting the right bread is crucial for a stellar grilled cheese, and sourdough bread is an exceptional choice for this particular sandwich. Its robust structure holds up beautifully to the moist pork mixture, preventing the dreaded sogginess often associated with softer breads like white bread. Furthermore, sourdough’s distinct tangy flavor adds another layer of complexity that complements the savory barbecue pork perfectly.
When it comes to cheese, Gouda is my personal go-to for its creamy texture and mild, nutty flavor that melts like a dream. However, the beauty of a grilled cheese is its adaptability. Feel free to experiment with your favorite melting cheeses: sharp cheddar offers a more pronounced tang, American cheese delivers that classic, incredibly gooey diner-style grilled cheese experience, or if you prefer a little kick, pepper jack adds a delightful hint of spice. You can even combine different cheeses to create your unique flavor profile and achieve maximum gooeyness. Don’t be shy about adding an extra slice or two if you’re a true cheese lover!

Essential Ingredients for Your Pulled Pork Grilled Cheese
Crafting the perfect Pulled Pork Grilled Cheese sandwich requires just a few key components, many of which you might already have on hand, especially if you’ve recently enjoyed a delicious pulled pork meal. You will find the exact measurements and detailed instructions in the printable recipe card at the bottom of this post, but here’s a closer look at what you’ll need:
- Leftover Pulled Pork: This is the star of the show! If you’re using my Dr. Pepper BBQ pork, it will already be perfectly sauced and ready to go. If you’re using plain pulled pork, simply mix it with your favorite barbecue sauce—whether it’s a trusty bottled variety or your own homemade BBQ sauce—to infuse it with that essential smoky, tangy flavor. Ensure it’s shredded finely enough to layer evenly.
- Sourdough Bread: As discussed, sourdough is highly recommended. Its firm crust and chewy interior hold up beautifully to the substantial filling, preventing sogginess and providing a delightful texture contrast. Its signature tangy flavor also complements the richness of the pork and cheese.
- Gouda Cheese: My top recommendation! Gouda melts into a wonderfully creamy, stretchy consistency and offers a mild, slightly sweet, and nutty flavor that pairs exquisitely with BBQ pork. For an extra layer of flavor, try smoked Gouda. Excellent alternatives include classic American cheese for ultimate meltiness, sharp cheddar for a more robust taste, or pepper jack if you desire a hint of spicy warmth.
- Butter: Essential for achieving that coveted crispy, golden-brown crust. You’ll spread it generously on the outer side of each slice of bread before grilling. While some home cooks prefer mayonnaise for grilling, I find that butter consistently delivers the best flavor and texture for a truly classic grilled cheese. It creates an irresistible richness and a perfectly browned exterior.

Effortless Steps: How to Make Pulled Pork Grilled Cheese
One of the many charms of this BBQ Pulled Pork Grilled Cheese is how quickly and effortlessly it comes together, making it an ideal choice for those busy weeknights when you’re craving something delicious but don’t have much time or energy to cook. Follow these simple steps for a perfect sandwich every time:
First, it’s crucial to warm the BBQ pulled pork before you start assembling your sandwich. This step ensures that the pork heats through evenly and thoroughly alongside the cheese as the sandwich grills. Cold pork in the middle could lead to unevenly heated pockets and a less enjoyable experience.

Next, prepare your bread for grilling. Generously spread butter on one side of each slice of sourdough bread. This buttered surface is what will come into contact with the hot skillet, creating that irresistibly crispy, perfectly golden-brown finish that is the hallmark of a fantastic grilled cheese.

Now, it’s time to cook your sandwich. Heat a skillet over medium heat. This is a critical step: if the heat is too high, your bread will burn before the cheese has a chance to fully melt and the pork to get piping hot. Conversely, if the heat is too low, the bread won’t achieve that desirable crispiness and golden hue. Medium heat provides the perfect balance for a uniformly cooked and delicious sandwich. Place one buttered slice of bread into the skillet, butter-side down. Layer on 1-2 slices of cheese, followed by about ½ cup of your warmed BBQ pork, and then more cheese. Top with the remaining piece of bread, buttered side up, to complete your mouth-watering sandwich.
Grill the sandwich for approximately 2 to 4 minutes on each side, or until the bread turns a beautiful golden brown and the cheese inside is wonderfully melty and gooey. As you cook, avoid overloading the bottom slice with too much pork. A balanced filling is key, as it helps the melted cheese act as a perfect binder, holding everything together securely. Also, ensure there is cheese touching both slices of bread – this maximizes the gooey factor and ensures structural integrity.
Storage, Serving Ideas, and Delicious Variations
Pulled Pork Grilled Cheese is undeniably best enjoyed fresh off the skillet, when the bread is at its crispiest and the cheese is still perfectly melted and stretchy. For a truly classic and comforting pairing, serve your sandwich alongside a bowl of warm tomato soup – perfect for dipping! For a refreshing crunch that cuts through the richness, a side of coleslaw is an excellent choice. If you prefer to keep things simple, pair it with classic potato chips or some crispy French fries. These sandwiches also make a fantastic game day snack or party appetizer when cut into smaller, more manageable portions – simply slice them into quarters or even smaller triangles for easy sharing.
Feeling adventurous? Consider adding a few extra elements to your sandwich. A spoonful of pickled jalapeños or a dollop of spicy mustard can add a welcome kick. Crispy fried onions or a slice of red onion can provide an additional layer of texture and flavor. Don’t be afraid to experiment with different types of BBQ sauce, from a sweet and tangy Carolina gold to a fiery Texas-style, to truly customize your grilled cheese experience.

Love It? Pin It!
If you’re already dreaming of making these mouthwatering BBQ Pulled Pork Grilled Cheese sandwiches, make sure you can easily find this recipe again when the craving strikes. Pin them to your favorite Pinterest recipe board before you go, and share the comfort food love with your friends!

More Barbecue Recipes to Love
If you’re a fan of the rich, smoky flavors of barbecue, you’re in luck! I have an abundance of fantastic barbecue recipes right here on my website that are sure to tantalize your taste buds. The Slow Cooker Dr. Pepper Ribs you see pictured above are consistently one of my readers’ top favorites – incredibly tender and flavorful, they’re a must-try. You also need to check out my unique Grilled BBQ Chicken Pizza for a twist on pizza night, these addictive BBQ Bacon Wrapped Water Chestnuts perfect for appetizers, the classic crowd-pleaser BBQ Little Smokies, and for a hearty main course, don’t miss these flavorful BBQ Pork Chops. Each recipe offers a different way to enjoy the deliciousness of barbecue!
Pulled Pork Grilled Cheese FAQs
- Can I use other meats for this grilled cheese? Absolutely! While this recipe truly shines with leftover pulled pork, its versatility is one of its great strengths. It works equally well with other shredded meats like leftover shredded chicken (especially if it’s seasoned with barbecue flavors), or even tender pulled beef. Experiment with what you have on hand to create a new favorite!
- What type of cheese is truly best for this sandwich? Gouda is a fantastic choice, lauded for its creamy texture and beautiful melt. However, the “best” cheese often comes down to personal preference. For that iconic diner-style grilled cheese flavor and ultimate gooeyness, classic American cheese is unbeatable. If you prefer a sharper, more pronounced taste, a good quality cheddar cheese works wonderfully. For those who enjoy a little zest, pepper jack adds a pleasant, subtle spice. You can even mix and match cheeses, or simply add a second slice of your preferred cheese for an extra luxurious, gooey experience.
- Can I freeze these assembled sandwiches for later? Unfortunately, I do not recommend freezing the sandwiches once they are assembled and cooked. The bread tends to get soggy upon thawing and reheating, compromising that crucial crispy texture. However, you can certainly freeze individual portions of your cooked pulled pork. Simply thaw the pork thoroughly when you’re ready to make a sandwich, and then proceed with the recipe for a quick and convenient meal.
- What’s the best way to get a perfectly crispy crust? The key to a golden, crispy crust is using a good amount of butter (or mayo, if you prefer) generously spread on the outside of each bread slice, and cooking over medium heat. Don’t rush it with high heat, as this will burn the bread before the inside is warmed through and the cheese is melted. Low and slow is the secret to perfection here.
- Can I make this in a panini press? Yes, a panini press is an excellent alternative to a skillet! It will achieve that beautiful golden-brown crust and melted interior efficiently. Just be sure to still butter the outsides of your bread for the best flavor and texture.
- Are there any other toppings I can add? Absolutely! To enhance your Pulled Pork Grilled Cheese, consider adding thinly sliced red onion, pickled jalapeños for a kick, a drizzle of extra BBQ sauce, or even some crispy fried onions for added texture. Coleslaw can also be added directly into the sandwich for a fresh, creamy crunch.

This Pulled Pork Grilled Cheese sandwich is more than just a recipe; it’s an invitation to transform simple ingredients into a truly satisfying and memorable meal. It’s the kind of recipe that takes humble leftovers and turns them into something you’ll genuinely look forward to eating again and again. The irresistible combination of crispy sourdough, wonderfully melty cheese, and tender, smoky pulled pork creates a meal that always feels like a good time. Whether you’re in search of a quick and easy lunch, a comforting dinner solution, or an impressive snack, this BBQ Pulled Pork Grilled Cheese is destined to become one of your new go-to favorites.

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Print Recipe
Pulled Pork Grilled Cheese
Ingredients
- 2 cups BBQ pulled pork (warmed)
- 8 slices sourdough bread
- 16 slices smoked gouda cheese (or your preferred melting cheese)
- Butter
Instructions
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Warm the BBQ pulled pork thoroughly. This ensures even heating within the sandwich.
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Heat a large skillet or griddle over medium heat. This is crucial for a golden crust without burning.
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Liberally butter one side of each slice of sourdough bread. Place one slice in the heated skillet, buttered side down. Layer on 1-2 slices of your chosen cheese, followed by about ½ cup of the warmed BBQ pulled pork. Top with more cheese (1-2 slices) and then the remaining piece of bread, buttered side up, to complete the sandwich. Ensure cheese touches both slices of bread for maximum melt.
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Grill each side for 2 to 4 minutes, or until the bread achieves a beautiful golden-brown color and the cheese is fully melted and gooey. Adjust heat as needed to prevent burning.
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Carefully remove the sandwich from the skillet, cut it in half, and serve immediately for the best crispy and melty experience.